I. Product Introduction The equipment operation and maintenance management system is an equipment management and operation-maintenance collaboration system developed for wastewater treatment plants, wastewater pumping stations, and multi-site wastewater treatment projects. The system integrates on...
I. Product Introduction
The equipment operation and maintenance management system is an equipment management and operation-maintenance collaboration system developed for wastewater treatment plants, wastewater pumping stations, and multi-site wastewater treatment projects. The system integrates on-site automated control systems, equipment operation data, fault alarm information, and routine maintenance work to achieve unified management of equipment archives, operating status tracking, fault handling, maintenance plans, repair work orders, and operation and maintenance records.
The system can interface with PLC control systems,SCADA monitoring systems, and wastewater plant visualization smart platforms, linking equipment operation data with routine operation and maintenance business to help management personnel promptly grasp equipment status, identify potential problems, arrange inspection and repair tasks, and form traceable equipment operation and maintenance records.
Suitable for wastewater treatment plants, industrial wastewater treatment stations, rural wastewater treatment stations, wastewater lifting pumping stations, and county-level multi-site centralized operation and maintenance projects.
II. Main Functions
1. Equipment Archive Management
Establish unified equipment information archives and conduct classified management of major equipment in wastewater treatment plants.
Main management contents include:
l Equipment name, number, model, and installation location
l Equipment type, affiliated process unit, and associated control system
l Equipment technical parameters, suppliers, and related materials
l Records of equipment installation, commissioning, repair, and replacement
l Equipment usage status and life cycle information
Classified queries can be made by plant area, process area, equipment type, or site, making it convenient for management personnel to quickly locate equipment.
2. Equipment Operating Status Management
Connect to on-site PLC,SCADA or other systems with data interfaces to centrally view equipment operation conditions.
Main monitoring contents may include:
l Operating and stopped status of equipment such as water pumps, blowers, and mixers
l Equipment faults, overloads, and inverter abnormality signals
l Equipment parameters such as current, frequency, and operating time
l Cumulative equipment operating duration and start-stop counts
l Changes in equipment operating status and abnormality records
The specific monitoring contents depend on on-site equipment, sensor configuration, and data provided by the control system.
3. Fault Alarms and Abnormality Tracking
The system can receive equipment alarm information uploaded by on-site control systems or monitoring platforms and conduct unified recording and tracking of abnormal events.
Main functions include:
l Centralized display of fault alarm information
l Query by equipment, site, time, and alarm type
l Records of alarm occurrence time, recovery time, and handling status
l Linkage to equipment archives, historical repair records, and related operating data
l Tracking of unhandled or repeatedly occurring faults
Notification methods such as SMS, email, and mobile push can be configured according to project requirements. Control logic involving emergency equipment protection is still executed by the on-site PLC, protection devices, or other corresponding control equipment.
4. Maintenance Plans and Preventive Maintenance
Formulate periodic maintenance plans based on equipment type, operating duration, manufacturer maintenance requirements, and on-site management rules to reduce equipment failures caused by untimely maintenance.
Main functions include:
l Daily inspection, periodic servicing, and special inspection and repair plans
l Maintenance tasks formulated by day, week, month, or specified cycle
l Generation of maintenance reminders based on cumulative equipment operating time
l Maintenance task assignment, execution feedback, and completion confirmation
l Overdue task reminders and maintenance record queries
Maintenance cycles and reminder rules can be configured according to equipment characteristics and project management requirements.
5. Repair Work Order Management
Convert problems found in equipment abnormalities, fault alarms, and daily inspections into traceable repair tasks.
Main functions include:
l Create repair work orders and designate responsible personnel
l Record fault phenomena, fault causes, and handling measures
l Link equipment numbers, alarm records, and on-site photos
l Track work order status, handling progress, and completion time
l Record spare parts, materials, and labor information used for repairs
l Confirm and archive repair results
Work order approval, task dispatch, mobile reporting, and repair result review processes can be set according to project requirements.
6. Inspection and On-Site Operation and Maintenance Management
Support inspection management for plant equipment, power distribution facilities, instruments, and key process units.
Main functions include:
l Configure inspection routes, inspection points, and inspection items
l Formulate inspection plans and assign inspection tasks
l Record inspection results such as equipment appearance, operating sound, leakage, and temperature
l Register and track abnormal problems found
l Summarize inspection completion and abnormal handling
Functions such as QR code equipment identification, mobile inspection, and on-site photo upload can be configured according to project requirements.
7. Operation and Maintenance Statistics and Report Analysis
Summarize equipment operation, fault, repair, and maintenance data to provide a basis for equipment management and operation and maintenance decisions.
Main statistical contents include:
l Number of equipment faults and distribution of fault types
l Number of equipment repairs and repair duration
l Equipment operating duration and start-stop counts
l Maintenance plan completion rate and work order handling status
l Equipment with repeated faults and high-frequency fault points
l Statistics on equipment maintenance, spare parts use, and operation and maintenance workload
The system can generate daily, weekly, and monthly reports and custom statistical reports according to management requirements. The specific report contents are subject to project configuration.
III. System Composition
The equipment operation and maintenance management system usually consists of the following parts:
On-site equipment and control system → Data acquisition and communication → Operation and maintenance management platform → Management personnel and operation and maintenance personnel
1,On-site equipment layer: Water pumps, blowers, mixers, dosing equipment, valves, and related instruments, etc.
2,Control and monitoring layer: PLC control cabinets, equipment control systems, and SCADA monitoring systems, responsible for on-site control, status acquisition, and alarm upload.
3,Data communication layer: Through industrial Ethernet, on-site networks, or other available communication interfaces, realize transmission between equipment data and the platform.
4,Operation and maintenance management layer: Provide functions such as equipment archives, maintenance plans, repair work orders, inspection management, and statistical analysis.
5,User application layer: Management personnel and operation and maintenance personnel use the system through computers or configured mobile terminals.
The system can serve as the operation and maintenance management module of a wastewater plant visualization smart platform, and can also be deployed independently according to project scale. The actual connection method depends on the existing control system, communication conditions, and data interfaces.
IV. Applicable Scenarios
Municipal wastewater treatment plants: Manage water pumps, blowers, mixers, dewatering equipment, and related auxiliary equipment.
Industrial wastewater treatment stations: Track key equipment status and standardize inspection and repair and maintenance processes.
Rural wastewater treatment stations: Conduct centralized management of equipment archives, abnormality records, and maintenance tasks for dispersed sites.
Wastewater lifting pumping stations: Manage the operation and maintenance conditions of water pumps, gratings, valves, and power distribution equipment.
County-level multi-site wastewater projects: Unified management of equipment, faults, work orders, and operation and maintenance personnel across multiple sites.
V. Customized Services
Guangdong Youkong can provide corresponding system integration and customization services according to wastewater treatment processes, equipment configuration, number of sites, and operation and maintenance management requirements.
l Establish equipment classification and archive structure based on the on-site equipment list.
l Interface with existing PLC,SCADA systems and available data interfaces.
l Configure maintenance plans, inspection forms, and repair work order processes according to project requirements.
l Customize equipment statistical reports and operation and maintenance dashboards according to management requirements.
l Configure mobile terminals, message notifications, and multi-site centralized management functions according to project conditions.
l Based on the existing system architecture, support integration with the wastewater plant visualization smart platform and other management systems.
VI. Application Value
l Unified management of equipment information: Reduce problems such as scattered equipment materials and difficult querying of repair records.
l More standardized fault handling: Establish a tracking process from abnormality discovery to repair completion.
l More proactive maintenance work: Reduce missed maintenance through periodic plans and operating duration reminders.
l Traceable operation and maintenance process: Preserve records of inspections, repairs, servicing, and equipment status changes.
l More efficient multi-site management: Provide a unified operation and maintenance management tool for cross-regional, unattended wastewater treatment projects.
l Assist equipment management decisions: Identify equipment requiring priority maintenance through fault statistics and operating data analysis.
VII. Product Description
The equipment operation and maintenance management system focuses on equipment archives, inspection, maintenance, repair, and operation and maintenance process management;SCADA systems focus on real-time monitoring of on-site process parameters, equipment status, and alarms;PLC control systems are responsible for on-site equipment control, interlocking, and necessary protection logic.
The three can be integrated according to project requirements to form a complete system from on-site automatic control and operation monitoring to equipment operation and maintenance management. The specific functions, interfaces, and deployment methods are subject to the project technical plan.
